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Do It Yourself LCD Production Monitor: Part 4

Thu, Jan 22, 2009

Art Projects

I’m back to share with you all that has happened since Part 3 of this project. *Smile* Several things… First, I received the 26″ HDTV and realized it was enormous. Then I opened it up and realized it was scary. Then I fixed it for $21.99. *Insert Diabolical Laugh Here* The 26″ HDTV did indeed have an issue with the 8 CCFL inverter. One of the 8 transformers on the PCB board was bad so for $21.99 I bought a new replacement transformer, desoldered the bad one and soldered on the new. Now I’m using the fantastic TV to write this post. *Smile* I have also written an Instructable on how to test and replace the transformers on the inverter in this TV (It is a very common inverter board that is present in lots of name brand LCD TVs and the transformer problem is a known issue for this board). You can check out the instructable HERE.

Alright, so this quest has rewarded me with a 26″ HDTV for roughly $60. Not bad. But what about my production monitor project? Well, it’s still on and poppin’. I received the Proscan controller board and inverter and hooked it up to my LCD panel. The only problem is, I have no cable to hook the inverter to the mainboard where it will draw it’s power from. So I was basically back to square one and had to order the connector cables today ($2). I don’t anticipate there will be an issue with this setup once I get the cable and I think I can move on to building a case for my monitor once I’ve verified it works with the new controller and inverter. … Well, I take that back. I did do something silly. I blew a capacitor on the Proscan board by plugging this high powered 12V adapter into it. It sounded like a cheap handgun going off and spewed its powdery guts all over the place. Neat. *Insert Diabolical Laugh Here* But I soldered on a new higher voltage capacitor in it’s place and will use a more appropriate power adapter if I haven’t killed the board. It didn’t look like the rest of the board was damaged but we shall see. The Proscan controller also has a DC connector and uses a laptop style power adapter. This is just what I wanted. If I’m feeling really lofty, I may build a solar powered UPS battery backup with two-stage battery charging for the monitor for extended use applications.

Lastly, I’ve abandoned the idea of using a laptop LCD for a production monitor. Simply put, it is the difference between choosing a car that just needs a new fuse to fix the head lights or a car that needs an engine and a battery and on top of that, the car in the worst shape will cost you more. *Smile*

Once I have the LCD guts working I can focus on building a rugged case to survive vigorous production use.

*NOTE* You may want to consider the size of your finished production monitor if you plan on traveling via the airlines. Mine will be 15-17 inches and I wouldn’t take that with me if I was flying anywhere. You could ship it and hope no one gets the hot fingers with it. *Smile*

I also want to add that my economic goal for this monitor is for it to cost less than $100. I admit that had I known as much as I’ve learned since I first started this, I would have spent far less than I have so far. Right now the cost of the monitor project is at about $75, if I stick to using the Proscan controller and inverter. However, if I just repair the original PSU, then the cost would be about $30-40 (but I would have to plug the thing into the wall all the time. Booooooo!). Also, if I’d known then what I knew now, I could have gotten a similar Polaroid TV with a good PSU for dirt cheap and swapped it out. But know YOU know and you should be able to avoid my costly mistakes.

*If some elements to the right block your view of the photos below, scroll down until they are off the screen. The image will stay in place.




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This post was written by:

Tressa Sanders - who has written 78 posts on Three West.

Tressa Sanders, founder of Three West Creative Development, Asabi Publishing, and Ijaba Films, provides active learning, workshops for business Image, publishing, creative writing, graphics design, and filmmaking. In addition, she has authored the curriculum for the Big Bad Business Image, Concise Publishing, and Creative Writing workshops as well as several literary titles. Tressa also holds a Bachelor’s of Science degree in Psychology and authored the introduction for a book titled “A Peek Inside the Goo: Depression & The Borderline Personality”. Prior to becoming a filmmaker, Tressa was a well established Information Technology professional working with the largest IT, communication, utilities and financial companies in the country. Some of the companies Tressa has worked for include, the New York Independent System Operator, GE Capital Business Asset Funding, IBM Global Services, AT & T Wireless, Hewlett Packard, MCI/Worldcom, GTE, and Sprint. Her areas of expertise include: Publishing Startup & Planning, Business Image Planning, Creative Writing Development, Effective Graphics Design, Cost Conservative Filmmaking.

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